Air Operated Hydraulic Power Pack for Bolt Tensioning

The air operated hydraulic power pack is an independent high pressure hydraulic unit, typically used for bolt tensioning, hydraulic disassembly, hydraulic tools and hydraulic pressure test.

The high pressure hydraulic pack integrates air powered hydraulic pump, reservoir, air control unit, pressure gauges, manual valves, isolation valve and hydraulic outlet into a robust skid. And the skid-mounted design makes the hydraulic power package compact, easy to move and convenient to operate.
The hydraulic power package takes compressed air as driving power. And it can efficiently pressurize water or hydraulic oil to output high pressure hydraulic flow of 4080 Bar maximum. Beyond that, the hydraulic power package has the functions of automatic pressure maintenance and automatic pressure compensation.
The outlet hydraulic pressure is directly proportional to the drive air pressure. Thereby, adjust the driving air pressure by rotating the air regulator, the hydraulic pressure can be adjusted and preset. When the preset hydraulic pressure is reached, the hydraulic power pack will automatically stop and maintain current pressure without air consumption. And it will restart automatically to supplement hydraulic pressure if the outlet pressure dropped.

air operated hydraulic power pack operation schematic
Air operated hydraulic power pack internal structure

Hydraulic Power Pack Benefits

  • Hydraulic pressure up to 408MPa and pressure adjustable
  • Safe use in explosion-proof area
  • Ready to connect and easy to operate
  • Multiple models to meet your dual demands on pressure and flow
  • Automatically maintain pressure at any preset pressure
  • No heat and no energy consumption during pressure maintenance

Air Operated Power Pack Functions

  1. Provide hydraulic power for hydraulic actuators, hydraulic clamps, hydraulic tube expanders.
  2. Used for hydraulic disassembly such as bolt tensioning, pinion gear removal and bearing disassembly.
  3. Serve as a hydraulic test rig for hydrostatic test and burst test.
  4. Act as the hydraulic power console or hydraulic control panel.
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For hydraulic power

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Max pressure 408MPa

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Pressure adjustable

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Auto hold pressure

Custom Air Operated High Pressure Power Packs

We provide multiple proven configurations of air driven power packs for users to choose from. Which are based on different air driven hydraulic pumps and can output different hydraulic pressures and hydraulic flows. To answer the complex and individual demands of customers, we are able to customize high-pressure hydraulic power packs.

Bolt Tensioning Hydraulic Power Pack

a bolt tensioning hydraulic power pack

Bolt tensioning is widely used in many fields such as oil & gas, subsea, power generation, wind turbines, industrial sectors, engineering. The air operated power pack can provide reliable hydraulic power for bolt tensioning. 

Dual Pumps Hydraulic Power Pack

It is essentially a hydraulic pump station with two pumps connected in parallel. At a given pressure, it can output more high-pressure hydraulic flow. So it is suitable for applications with greater demand for hydraulic flow.

Dual Drive Hydraulic Power Package

The compact hydraulic power package can be driven by air or by hand. It uses compressed air or pressurized nitrogen as driving force. But if there is no shop air supply on site, you can drive the hydraulic unit manually.

Hydraulic Power Station with Accumulator

There are subtle pressure fluctuations in a hydraulic system. If there is an extreme demand for hydraulic stability, adding an accumulator in hydraulic power station can eliminate the pressure pulses in hydraulic circuit.

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